Showing posts with label 040227. Show all posts
Showing posts with label 040227. Show all posts

Saturday, 12 January 2019

Land Rover Range Rover Technical Service Bulletin # TEC6002033 Date: 040227


Tires/Wheels - Vibration/Shimmy



No: 60/02/03/NAS



Ref:



179



*Issue: 3*



*Date: 27 February 2004*



Steering/Tire Vibration Correction



AFFECTED VEHICLE RANGE:



New Range Rover (LM)



All



Updated information shown by asterisks.



SITUATION:



VIBRATION FROM WHEELS AND TIRES



A customer may complain of steering vibration or shimmy." Sources of vibration/shimmy can be Radial Force Variation (RFV) in the wheel-tire



assemblies and also the positioning/mounting of the wheels on the vehicle.



RESOLUTION:



MATCH MOUNTING AND WHEEL/TIRE INSTALLATION PROCEDURES



In case of a customer complaint of vibration/shimmy on vehicles, follow the optimization procedures in this bulletin using a Hunter 9700/9712



balancing machine. The procedures to be followed are:



^ Tire to wheel match-mounting



The tire is positioned on the wheel so that the low point of the tire is matched to the high point of the wheel. This procedure is also referred to as



match-mounting. The Hunter 9700/9712 balancing machine performs this procedure.



^ Wheel/tire installation



The wheel/tire assembly is mounted to the vehicle's hub in a manner that allows the Radial Force high point of the assembly to be neutralized by



taking up the inherent clearance in the wheel-to-hub mating surface. The Hunter 9700/9712 balancing machine identifies the high point of the



wheel/tire assembly.



* PARTS INFORMATION *



TOOL INFORMATION:



CAUTION:



Access to a Hunter 9700/9712 wheel-balancing machine is required to perform the steps in this technical bulletin. If this tool is not available onsite,



be sure to bring the required special adapter tools to your local tire store with the Hunter 9700/9712.



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Land Rover requires that wheel/tire assemblies be mounted to the Hunter 9700/9712 using the correct centering sleeve announced in Bulletin



STEO2-13 and the 5-lug flange plate adaptor previously supplied to Retailers. (Figure 1) This mounting method provides precise balance with



the highest rate of repeatability.



*CAUTION:



Care must be taken to ensure that the balancing location cone / spindle does not contact any part of the wheel/tire assembly except the illustrated



location during the balancing procedure. If the cone contacts any other part of the wheel/tire assembly, an incorrect cone has been selected.



Mounting the Centering Sleeve properly in the wheel opening is vital to the proper location of the wheel on the balance machine. (Figure 2)*



Land Rover recommends the use of a compression tool, such as the HAW 900, to install wheel weights. This tool prevents both accidental



damage to the rim and deformation of the wheel weight clips.



REPAIR PROCEDURE



PREPARATION



NOTE:



Tires are factory "match-mounted" on the wheels by Land Rover at initial assembly. It is important to retain this mounting orientation on



vehicles where it is known that the original factory balance is still intact.



1. Refer to the Owners Handbook specification and inflate tires to proper "cold" air pressures.



NOTE:



Tire heating is REQUIRED. It is extremely vital to the match-mounting process.



2. Drive the vehicle on a 15-20 mile highway-speed road test to ensure that all flat spots are removed and to heat tires to operating temperatures.



3. Lift the vehicle off the ground immediately after the road test to minimize temporary flat spots.



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4. If tires are directional" tires, mark for installation in the same location on the vehicle after balancing. (Figure 3)



MATCH-MOUNT AND BALANCE



1. If the wheels are known to have non4actory balance or are equipped with new tires, perform the following:



^ Remove wheel assembly while tire is still warm.



^ Measure and record the Radial Force variation.



^ Perform wheel-to-tire match-mounting if balancing machine indicates necessity.



^ Record the amount of the Radial Force variation (lbs.) on the inside of tire with crayon



CAUTION:



For rim-mounted wheel weights, use only Land Rover specification two-piece clip-on wheel weights.



NOTE:



Inner edge of compression tool must be placed close to rim. Outer swivel foot of compression tool must be placed onto shoulder of tire.



^ Balance wheel on the Hunter 9700/9712, installing two-piece weights *(Figure 4)* as follows:



^ Compress the inflated tire at the bead and the shoulder with compression tool.



^ Insert the wheel weight clip between the tire bead and the road wheel. *(Figure 5)*



^ Release the compression tool.



Spread the wheel weight clip using the two-piece Haweka clip tool HAW 900/1.



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^ Slide the weight under the clip. (Figure 6)



^ Verify that the weight is fully seated.



2. If the wheels are known to have the original factory balance intact, perform the following:



^ Remove wheel while still warm.



^ Measure Radial Force variation for wheel, but do not disturb factory wheel weights.



^ Record the amount of the Radial Force variation (lbs.) on the inside of tire with crayon



3. Perform the following steps on wheel/tire assembly:



^ Mark high point spot indicated by Hunter 9700/9712 on the tire with a hash mark on the outer sidewall.



^ Mark the high spot with a permanent white paint mark on the inside sidewall to identify for future repair situations.



4. Verify correct balance for wheel/tire assembly.



5. If the balancer indicates no additional weight is necessary ("0.00g"), loosen the wing nut, gently rock the wheel on the balancer spindle



adapter and tighten wing nut.



6. Verify balance a second time.



7. If the balancer indicates "0.00g", remove the wheel from the machine.



8. If the balancer does not indicate 0.00g perform the following:



^ Add the necessary weight.



^ Verify balance and repeat as required to achiever repeatable "0.00g" readings when the wheel is removed from the balancer



9. Go to Step 1 or Step 2 and perform complete "Match-mount and Balance" steps for each wheel/tire assembly.



MOUNT TIRES TO VEHICLE



1. If vehicle is equipped with directional tires (Figure 1), mount tires in original locations.



NOTE:



On vehicles with directional tires the wheel and tire assemblies can only be optimized at their original location on the vehicle. Step 2 does



NOT apply to directional tires.



2. If vehicle does NOT have directional tires, mount tires in the following locations:



^ Lowest value of Radial Force variation on left front of vehicle



^ Second lowest value of Radial Force variation on right front of vehicle



^ Third lowest value of Radial Force variation on left rear of vehicle



^ Highest value of Radial Force variation on right rear of vehicle.



3. Tighten wheel nuts to a snug "finger tight" condition (no wobble evident between the wheel and mounting surface).



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4. Rotate each wheel so that the previously marked high point is at the bottom (6 o'clock position) and will contact the floor when the vehicle is



lowered.



5. Lower the vehicle partially to the floor so that light-to-moderate load is placed on each of the wheels.



6. Torque the lug nuts of each wheel to 140 Nm (103 lb/ft.).



7. Road test the vehicle.

Saturday, 29 December 2018

Land Rover Range Rover Technical Service Bulletin # TEC760304 Date: 040227


Body - Front Door Rattles When Closed



No: 76/03/04/NAS



Ref:



Issue: 1



Date: 27 February 2004



Front Door Rattle



AFFECTED VEHICLE RANGE:



New Range Rover (LM)



Up to 3A104762



SITUATION:



FRONT DOOR RATTLES WHEN CLOSED



The customer may complain of rattles from the front door when a door is jolted by closing or other abrupt jarring movement. A number of possible



causes relating to the window mechanism and sound deadening materials may be the cause. Likely causes are:



^ Glass incorrectly fitted to glass guide channel.



^ Window regulator cable.



^ Loose window regulator.



^ Foam pad missing between the window regulator and the regulator mounting plate.



^ Clip missing or loose between the window regulator cable and the crash beam.



^ Faulty window regulator.



RESOLUTION:



INSPECT WINDOW MECHANISM FOR ROOT CAUSE AND REPAIR



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By removing the door trim and inspecting various aspects of the window mechanism a cause for the rattle will be determined. Repair as indicated by



the inspection



PARTS INFORMATION:



A5400 WARRANTY CLAIMS: (CANADA ONLY)



DDW WARRANTY CLAIMS:



DDW requires the use of causal part numbers. Labor only claims must show the causal part number with a quantity of zero.



Normal warranty policy and procedures apply. Material allowance is included in labor operation.



REPAIR PROCEDURE



IDENTIFY AND CORRECT DOOR RATTLE



1. Refer to RAVE Workshop Manual section 76.34.18 and remove the front door plastic sheet.



2. Lower the front door window for access to the regulator clamp Torx bolts.



3. Loosen the 2 regulator clamp Torx bolts securing the window glass (Arrowed in Figure 1).



4. Push the window glass fully rearwards into the rear glass guide channel.



5. Lightly tighten the Torx bolts.



6. Raise the window and check the glass alignment.



7. Lower the window and tighten the Torx bolts to 10 Nm (88.5 lbf.in).



26



8. Secure the regulator cables with a cable tie at the point where the regulator cables cross ("A" in Figure 2).



9. Trim the excess material from the cable tie.



10. Verify the bolt securing the regulator to the crash beam is tightened to 9 Nm (80 lbf.in) ("B" in Figure 2).



11. Verify that a foam pad has been fitted between the regulator and the regulator mounting plate (Arrowed in Figure 3).



12. If the foam pad is missing, install a new foam pad between the regulator and the regulator mounting plate.



13. Verify that the regulator is secure.



14. Check the integrity of the clip securing the regulator cable to the crash beam (Arrowed in Figure 4).



15. If the clip is loose, push the clip fully onto the crash beam.



16. If the clip is missing, secure the regulator cable to the crash beam with a cable tie. And trim the excess material from the cable tie.



17. Refer to RAVE Workshop Manual section 76.34.18 and install the front door plastic sheet.



18. Open and close the front door, listening for rattles with the window glass in the open and closed positions.



19. If rattles are still present, refer to the RAVE Workshop Manual section 76.31.45 and replace the front door regulator assembly.Technical



Service Bulletin # TEC761104 Date: 040604



Body - Slow Operation of Front Door Windows



No: 76/11/04/NAS



Ref:



Issue: 1



Date: June 04, 2004



Slow Operation Front Door Windows



AFFECTED VEHICLE RANGE:



New Range Rover (LM) All



27



SITUATION:



FRONT WINDOW SLOWS OR STOPS



The customer may complain that when operated in an upward direction the front door windows slow down, operate unevenly or do not completely



close. The lower window regulator mounting brackets may be out of position.



RESOLUTION:



INSPECT AND IF INDICATED ADJUST WINDOW COMPONENTS



Should a customer express concern regarding slow window operation, perform the timing check procedure. If the timing test indicates a problem



proceed with the adjustment procedure.



TOOLS



PARTS INFORMATION



DDW WARRANTY CLAIMS:



DDW requires the use of causal part numbers. Labor only claims must show the causal part number with a quantity of zero.



REPAIR PROCEDURE



CHECK AND TIME BOTH WINDOW LIFT SPEEDS



1. Start the engine and switched off all electrical loads.



2. Lower the front door glass.



NOTE:



The use of a stop watch to accurately time the duration of the window raising operation is required to ensure that accurate information is



obtained.



3. Raise the window from fully down position to fully closed position using a stop watch to measure the time taken for the glass to fully rise.



4. Record the time observed.



5. Repeat for the timing procedure on the opposite side of the vehicle.



6. Switch off the engine.



28



7. Compare the observed times to the standards shown.



8. If the glass rises within the standard times in the table no further action is required.



9. If the glass does not rise within the standard times, follow the adjustment procedure.



ADJUSTMENT PROCEDURE - BOTH BRACKETS - ONE DOOR



1. Lower the front door glass 250 mm (10 inches). (Figure 1)



CAUTION:



When disconnecting battery ensure that all CAUTIONS and WARNINGS are observed, including wait time for NAV and SRS systems.



2. Refer to RAVE/GTR section 76.34.18 and remove the plastic protective sheet following all steps and precautions including removal of the



side airbag module.



3. Remove both lower regulator attachment bolts. (Figures 2 and 3).



NOTE:



The measuring depth gauge must be positioned flush with the door frame measuring at 90锟斤拷 from the frame and the bracket.



4. Determine the depth of the rear regulator mounting bracket relative to the door frame and record the measure depth. (Figure 4)



5. Determine the depth of the front regulator mounting bracket relative to the door frame and record the measure depth. (Figure 5)



29



6. Compare the regulator depth measurements to the acceptable dimensions in the table shown.



7. If adjustment is indicated, position tool LRT-76-008 over the top of the regulator mounting bracket. (Figure 6)



NOTE:



Check the depth from the door frame to bracket with the depth gauge after each adjustment movement.



8. Pry the regulator mounting bracket with the tool until the front bracket is set at 70 +/- 1.5 mm (2.756 +/- 0.059 in) and the rear bracket is set at



60 +/- 1.5 mm (2.362 +/- 0.059 in).



9. Loosen the centre regulator attachment bolt by two complete turns. (Figure 7)



10. Install and tighten the lower regulator attachment bolts to 10 Nm (7 lbf.ft).



11. Tighten the centre regulator attachment bolt to 10 Nm (7 lbf.ft).



12. Loosen two bolts securing the door glass. (Figures 8 and 9)



30



13. Position the airbag module to the door.



14. Install the used bolts removed during the water shedder disassembly and tighten to 9 Nm (6.5 lbf.ft).



15. Connect the multi-plug to the airbag module.



16. Connect the battery ground lead.



17. Close the window fully.



18. Ensure the glass has seated correctly by gently lifting the forward part of the glass to obtain a good fit into the seal.



19. Tighten the glass clamp bolts to 10 Nm (7 lbf.ft).



20. Ensure glass run seal is correctly installed.



CAUTION:



Failure to wait 2 minutes before disconnecting the battery will damage the navigation computer.



WARNING:



The SRS system requires a further ten minutes without power before work can begin.



21. Refer to RAVE/GTR battery disconnection procedures and disconnect the battery ground lead.



22. After waiting the designated 10 minute interval, disconnect the multi-plug from the airbag module.



23. Remove and discard the three bolts securing the airbag module.



24. Remove the airbag module.



25. Refer to RAVE/GTR section 76.34.18 and install the plastic sheet and airbag following all precautions and using new screws during the airbag

Wednesday, 19 December 2018

10. Disconnect 14 and the battery charger from the vehicle.Land Rover Range Rover Technical Service Bulletin # TEC820103 Date: 040227


A/C - 'Handbook Symbol' Displayed on ATC Display



No: 82/01/03/NAS



Ref:



Issue: 1



Date: 27 February 2004



Automatic Temperature Control Fault



Display Correction



AFFECTED VEHICLE RANGE:



Range Rover (LP)



up to 2A427128



SITUATION:



HANDBOOK SYMBOL ILLUMINATED ON THE ATC DISPLAY



When the coolant temperature reaches 97锟斤拷C (207锟斤拷F) and stays at or above that temperature for ten minutes, the Automatic Temperature Control



(ATC) diagnostic system will illuminate the handbook symbol on the ATC display. The diagnostic fault code in the ATC panel software is set too



low for normal vehicle operating conditions in very hot climates.



RESOLUTION:



INSTALL RESISTOR TO ADJUST ATC INPUT



NOTE:



Installation of the resistor will "adjust" the displayed output temperature seen in real-time T4 monitoring. Comparing the ATC sensor output



after the modification with other coolant temperature information in real time can be misleading.



CAUTION:



It is important to verify that there is not a mechanical cause for high coolant temperatures. Inspections for leaks and verification of the coolant



level as well as proper fan and thermostat operation should all be verified.



Should a customer express concern regarding the appearance of the handbook symbol during hot weather operation, the DTCs should be examined



to determine if the vehicle has a fault for the heater core temperature sensor. If that fault is flagged on vehicles built before the above VIN, follow



168



the rectification procedure in this TIB to install an in-line resistor link lead between the heater temperature sensor and the electrical harness.



Also refer to TIB 80/03/96/US for information relating to intermittent operation of early vehicle heater core sensors. Sensor date codes should be



(April 1996) or higher.



PARTS INFORMATION:



YMQ501010 Link lead Qty 1



AS400 WARRANTY CLAIMS (CANADA ONLY)



82.20.94 Time 0.10 hrs.



Install ATC system wiring resistor link lead



FAULT CODE: A



DDW WARRANTY CLAIMS:



DDW requires the use of causal part numbers. Labor only claims must show the causal part number with a quantity of zero.



Normal warranty policy and procedures apply. Material allowance is included in labor operation.



REPAIR PROCEDURE



INSTALL LINK LEAD RESISTOR



1. Refer to RAVE Workshop Manual section 82.20.94 and perform steps 1-5 to gain access to the heater temperature sensor.



2. Disconnect the heater temperature sensor multi-plug. (Arrowed in Figure 1).



3. Connect the link lead MQ501010) to the heater temperature sensor and electrical harness (Figure 2).



4. Reverse the Workshop Manual section 82.20.94 removal procedures steps 1-5, and install the removed components.Technical Service



169



Bulletin # TEC820504 Date: 041220



A/C - Scraping Noise From Control Panel



No: 82/05/04/NAS



FGN LM412



Ref:



Issue: 1



Date: 20 December 2004



Heater Control Panel Fan Noise



AFFECTED VEHICLE RANGE:



New Range Rover (LM) Up to 4A164860



SITUATION:



NOISE COMING FROM CONTROL PANEL AREA



A customer may report a concern of a noise/scraping sound from the Heating, Ventilation and Air Conditioning (HVAC) control panel in the dash.



The aspirator fan, located inside the control panel, can be out of tolerance and run off-center resulting in contact with the casing.



RESOLUTION:



INVESTIGATE SOURCE OF NOISE AN REPAIR



Should a customer express concern regarding the above, the control panel should be replaced. Refer to the Service Procedure detailed in this



Bulletin.



PARTS INFORMATION:



DDW WARRANTY CLAIMS:



DDW requires the use of causal part numbers. Labor only claims must show the causal part number with a quantity of zero.



Normal warranty policy and procedures apply.



Material allowance is included in labor operation.



REPAIR PROCEDURE



REPLACE HVAC CONTROL UNIT



1. Verify the symptoms.



NOTE:



GTR lookup sequence is as follows:



170



GTR Home > NAS > Service Information/ LM New Range Rover/2004 > Workshop Manuals > Service Procedures> Bookmark "Heating



and Ventilation" > "Repairs" > "Controls - heater (ECU)" link



2. Refer to GTR Workshop Manual section 80.10.02 and remove the HVAC control unit.



3. Note the control unit part number from the label and determine that the production date code is "E11" or lower. (Figure 1)



4. If the production date code is "E11" or lower, install a new unit of the correct replacement part number with a date code of "E12" or higher.



NOTE:



The battery must be capable of maintaining a full charge during the T4 programming process.



5. Verify the battery is fully charged (12.5v or greater).



6. Connect a battery charger set on a low amp current charge to maintain battery state during this process.



7. Connect 14 to the vehicle and start a diagnostic session.



8. Using 14 and Range Rover 14 disc or higher, observe all of the on-screen instructions presented and perform the following steps:



^ On the 14 Main Menu select "System Diagnostics - Air Conditioning."



^ Select "Vehicle Maintenance."



^ Select "ECU Replacement." And follow on-screen instructions.



9. When the software download is complete, disconnect the battery charger and T4.